Pro Solar Tech | Solar Power Plants, Solar EPC & Ground Mounted Solar Systems
Integrated Solar Tracking Solution – Engineered and Manufactured in Europe
In Germany, ProSolar Tech LTD successfully completed a technologically advanced photovoltaic park equipped with state-of-the-art single-axis tracker systems developed, produced, and supplied entirely in-house. The project demonstrates the company’s engineering capacity to deliver complex, high-precision solar infrastructure while maintaining full control over design, production, and installation.
The objective of this project was to showcase both the technical performance and the economic efficiency of single-axis solar tracking technology under European climate conditions. Each tracker system follows the sun’s movement along the east-west axis, continuously adjusting the inclination of the photovoltaic modules to maintain the optimal irradiation angle throughout the day. This dynamic positioning increases daily energy yield by up to 30 % compared to fixed-tilt structures, while maintaining low maintenance requirements and high operational reliability.
All steel components — including main posts, rotation shafts, longitudinal beams, and connecting elements — were fabricated from hot-dip galvanized steel in compliance with EN ISO 1461, ensuring maximum corrosion resistance and a service life exceeding 25 years.
Planning, Engineering, and Structural Design
The planning phase began with a comprehensive site analysis, combining topographic surveying, geotechnical assessment, and wind and snow load calculations specific to the region. Based on these parameters, ProSolar Tech LTD’s engineering team developed a customized structural model designed for uniform load distribution, minimized torsional stress, and maximum stability during dynamic motion.
The tracker design integrates structural rigidity with controlled flexibility, allowing the system to move smoothly and precisely without unwanted vibrations or deformation. Each unit was optimized for consistent mechanical performance and long-term reliability under varying environmental conditions.
The drive mechanism was engineered for accuracy and durability: each tracker row is powered by a synchronized electric motor controlled by an algorithm that calculates the sun’s position in real time. All mechanical assemblies are weather-sealed, while electrical components are rated for temperature and humidity fluctuations. Prior to delivery, each unit was tested and calibrated to ensure even torque distribution and smooth motion along the entire axis length.
Execution, Installation, and Commissioning
Installation of the PV tracker systems was performed under the direct supervision of ProSolar Tech LTD’s site engineers, in coordination with specialized local contractors. The process began with the installation of steel pile foundations, each surveyed and adjusted for precise elevation and alignment. The rotating shafts were then mounted with millimetre-level accuracy using laser measurement systems to ensure perfect parallelism and synchronization across all rows.
Following structural assembly, the longitudinal beams, module carriers, photovoltaic modules, and control units were installed. Each axis underwent individual testing to verify torque stability, structural balance, and wind resistance. Once mechanical works were completed, the systems were connected to a central control platform capable of automatic tracking and storm protection mode.
Thanks to the modular design and precision manufacturing, installation times were significantly reduced. All components were pre-drilled, labelled, and delivered ready for assembly, eliminating the need for on-site modifications. The result is a robust, low-maintenance solar tracking park combining mechanical strength, operational stability, and superior energy performance.
Performance, Cooperation, and Results
The PV tracker project in Germany demonstrates ProSolar Tech LTD’s capability to design and deliver technically demanding photovoltaic solutions as turnkey EPC systems. The close collaboration between the internal departments — engineering, production, and assembly — and the coordination with local partners were key factors in achieving the project’s success. Every stage was documented, tested, and approved under ISO-certified quality management procedures.
Performance data from the initial months of operation confirmed the accuracy of the design: daily energy yields showed a consistent increase of more than 25 % compared to fixed installations. Even under severe wind conditions exceeding 120 km/h, the tracker structures remained stable, with no mechanical deformation or synchronization error recorded.
The client praised the high manufacturing quality, precision during installation, and comprehensive technical documentation, which simplified the certification and final approval process. The project stands as a benchmark for efficiency, reliability, and engineering excellence in solar tracking technology.
Commitment to Innovation and Technical Excellence
With this project, ProSolar Tech LTD reaffirms its strategic focus on advancing intelligent and sustainable photovoltaic structures developed entirely in Europe. The company’s proprietary PV tracker systems integrate robust mechanical engineering with advanced automation and controlled serial production — resulting in a long-lasting and technically refined solution.
For ProSolar Tech LTD, each photovoltaic park represents more than a construction project; it is a contribution to setting a European quality benchmark for modern renewable infrastructure. By maintaining full control over design, fabrication, and installation, the company demonstrates how engineering discipline and precision translate into measurable results: high energy efficiency, extended lifespan, and reliable partnerships in the renewable energy sector.
