Photovoltaic Facades

Photovoltaic Facades – Integrated Energy Generation through Structural Engineering and Controlled Manufacturing

ProSolar Tech LTD develops, produces, and installs photovoltaic façade systems for commercial, industrial, and public buildings where architectural aesthetics and energy efficiency form a functional unity. These systems represent a major advancement in sustainable construction by transforming a building’s vertical surfaces into active energy sources. The façade solutions designed by ProSolar Tech LTD combine precise engineering with contemporary design, enabling the integration of solar technology without aesthetic or functional compromise.

Each project is planned holistically – from the architectural concept phase and solar radiation analysis to the design of the substructure, module selection, metal fabrication, and final assembly. Through full control of the production process, ProSolar Tech LTD ensures consistent quality, structural safety, and maximum energy efficiency – regardless of building complexity. All systems are designed and tested according to EN 1090, EN ISO 1461, and Eurocode 9, guaranteeing a service life of over 25 years and full compliance with European safety standards.

Execution Phases

1. Architectural Analysis and Feasibility Studies
   The process begins with a detailed examination of façade geometry, solar exposure, and the architect’s aesthetic requirements. The engineering team evaluates the energy potential of available surfaces, the static properties of the building structure, and possible shading zones. Suitable module types (monocrystalline, semi-transparent, colored) and optimal tilt angles for maximum energy yield are then determined.
2. Technical Planning and Structural Modeling
   Based on the collected data, the ProSolar Tech LTD design team creates a precise 3D model of the metal structure, including fixing points, anchoring systems, and cable routing. The design is compatible with ventilated façades, glass façades, and composite panels. Static and dynamic calculations according to Eurocode 9 ensure stability under wind load, self-weight, and thermal expansion.
3. Fabrication of Metal Components
   The supporting structures are manufactured in ProSolar Tech LTD’s own production facilities from hot-dip galvanized steel or anodized aluminum. Each component is CNC-cut, drilled, and treated according to EN ISO 1461 to ensure long-lasting corrosion protection. In-house manufacturing allows for tight tolerances and high dimensional accuracy, eliminating the need for on-site adjustments.
4. Logistics and Installation Preparation
   All components are modularly packaged, labeled according to the assembly plan, and delivered in optimal sequence. Centralized logistics planning synchronizes construction workflows and minimizes waiting times between work stages.
5. Installation on the Building Structure
   Assembly is carried out by specialized teams under the direct supervision of ProSolar Tech LTD’s technical personnel. Hidden fastenings, certified bolt connections, and laser measurement technology are used to ensure exact alignment and flatness. Electrical wiring is discreetly integrated without affecting the thermal or waterproof integrity of the façade.
6. Testing, Inspection, and Commissioning
   After installation, a complete system inspection is performed: checking all fastenings, insulation measurements, performance analysis, and inverter calibration. All results are documented in the project dossier together with material certificates and “as-built” drawings to ensure full traceability.

In-House Production of Metal Structures

The key competitive advantage of ProSolar Tech LTD lies in its complete in-house production of all metal structures for photovoltaic façades. This independence from external suppliers eliminates compatibility risks, guarantees on-time delivery, and ensures consistent quality throughout all project phases. The production facilities are equipped with modern CNC lines for cutting, drilling, and welding, as well as hot-dip galvanizing equipment and zinc coating thickness measurement systems.

Each component is dimensionally verified and visually inspected to ensure compliance with project documentation. This production philosophy allows for immediate adaptation to architectural changes and ensures that even complex façade geometries can be implemented with the highest precision. Through in-house production, ProSolar Tech LTD can deliver even the most demanding custom solutions quickly and with consistent quality.

Reasons to Partner with ProSolar Tech LTD

• Integrated Production and Full Control – Design, fabrication, and testing are carried out exclusively in-house. This ensures short lead times, complete traceability, and consistently high quality throughout the entire project lifecycle.
• Multidisciplinary Expertise – Each project is handled by a team of engineers, architects, and solar specialists who perfectly combine technical and aesthetic requirements. The result: solutions that excel both in performance and design.
• Certified Durability – All components comply with European standards EN 1090 and EN ISO 1461. The structures are designed for a service life exceeding 25 years and require minimal maintenance even under extreme weather conditions.
• Architectural Integration – ProSolar Tech LTD systems can be integrated into any building typology – from office complexes and public institutions to industrial façades. Compatibility with glass façades, ventilated systems, and metal claddings ensures a harmonious, modern appearance.
• Energy Optimization – Through precise calculation of orientation and tilt angles, each façade becomes an active energy generator that reduces the building’s total energy consumption and meets the requirements of Nearly Zero Energy Buildings (NZEB).
• Comprehensive Technical Support – Clients benefit from support in all phases: concept consulting, design, material selection, manufacturing, installation, maintenance, and monitoring. Centralized project management reduces interface errors and simplifies certification processes.
• International Experience – With projects in Germany, Austria, Romania, and other European markets, the company has extensive experience integrating photovoltaic systems into architecture. Local standards and design requirements are always taken into account.