Photovoltaic Carports

Photovoltaic Carports – Protection, Energy Generation, and Engineering in an Integrated Solution

ProSolar Tech LTD designs, manufactures, and installs photovoltaic carports for commercial, industrial, municipal, and private applications. These systems combine the function of a weather-protected parking area with renewable energy generation, creating both an economically and ecologically efficient solution. Photovoltaic carports are an intelligent extension of modern energy infrastructure: they utilize already sealed surfaces, require no additional land sealing, and actively contribute to self-consumption and CO₂ reduction. Thanks to their modular design, the systems can be adapted to almost any parking geometry – from large commercial areas to smaller corporate sites.

Each installation is individually planned and tailored to site conditions, climatic factors, user requirements, and the selected module generation. The supporting structures are manufactured in-house from hot-dip galvanized steel and anodized aluminum and are compatible with all standard module formats. Through full internal process control – from technical planning and fabrication to installation and grid integration – ProSolar Tech LTD guarantees the highest quality, short project timelines, and durable, low-maintenance systems with predictable lifecycle costs.

Project Phases

1. Site Analysis and Technical Concept – Each project begins with a comprehensive analysis of the area, soil conditions, and climatic and topographical parameters. Based on this data, the engineering team defines the optimal system configuration – single-slope, double-slope, cantilevered, or flat-roof variant – taking into account the ideal south orientation and vehicle circulation.
2. Structural Design, Detailed Planning, and 3D Modeling – During the design phase, a complete 3D model of the supporting structure is created, including structural verifications according to DIN EN 1991 / Eurocode 1 and DIN EN 1993 / Eurocode 3. Wind and snow loads are calculated based on the specific location, while foundation types (driven pile, micropile, or concrete base) are defined according to geotechnical conditions. The result is a robust, assembly-optimized structure with precise fit and material efficiency.
3. Fabrication of Metal Components – Production is carried out entirely in-house on high-precision CNC machines for cutting, drilling, and welding. All components are manufactured in accordance with EN 1090 and hot-dip galvanized per EN ISO 1461 to ensure long-term corrosion protection. Every production step is documented and verified by internal quality management to guarantee dimensional accuracy, surface quality, and structural integrity.
4. Logistics and Site Coordination – Components are modularly packaged, labeled by construction phase, and delivered on schedule. An optimized logistics chain accelerates assembly sequences, minimizes on-site storage, and enables uninterrupted installation.
5. Assembly and Electrical Installation – Installation is performed by trained assembly teams under the technical supervision of ProSolar Tech LTD. Certified fasteners, laser measurement, and controlled torque tightening ensure precise alignment and long-term stability. Subsequently, the DC and AC installation of PV modules, inverters, and protection systems is carried out up to grid release.
6. Testing, Acceptance, and Commissioning – After completion, all mechanical and electrical components undergo detailed inspection, including visual checks, insulation measurements, performance tests, and documentation within the “As-Built” project dossier. Each system is handed over only after successful quality verification.

In-House Metal Production

A key competitive advantage of ProSolar Tech LTD lies in the complete in-house manufacturing of all metal structures for photovoltaic carports. This vertically integrated setup allows total control over design, material quality, and delivery times. The supporting structures are made of high-strength, hot-dip galvanized steel and are designed for a service life exceeding 25 years. Optional integrations include rainwater drainage systems, LED lighting, and EV charging infrastructure – all structurally integrated into the carport design.

In-house manufacturing ensures not only consistent quality standards but also maximum flexibility for custom solutions and large-scale projects. Each component is tested and certified according to European standards, ensuring lasting corrosion resistance, dimensional precision, and installation efficiency. ProSolar Tech LTD delivers a future-proof solution that combines longevity, functionality, and economic efficiency.

Why Clients Choose ProSolar Tech LTD

• Integrated Production and Complete Quality Control – Planning, manufacturing, and testing are performed exclusively in-house. This guarantees consistent quality, fast project execution, and full traceability of every component.
• EPC Turnkey Expertise – ProSolar Tech LTD covers all project phases: site assessment, detailed planning, structural analysis, manufacturing, assembly, and electrical commissioning. This eliminates interface issues and coordination losses between different contractors.
• Flexible System Configurations – Each system is customized to site-specific conditions, including soil composition, topography, and orientation. Whether single- or double-sided, in series or cantilevered, every configuration is optimized both technically and economically.
• Certified Durability – All materials comply with European standards, are hot-dip galvanized, and mechanically tested. The structures are designed for high wind and snow loads and require minimal maintenance.
• Fast and Precise Installation – Modular systems, preassembled components, and standardized connections reduce installation time by up to 30% without compromising stability or quality.
• Technological Integration – Photovoltaic carports can be equipped with EV charging infrastructure, smart lighting, and monitoring systems – a forward-looking solution for sustainable mobility.
• European-Level Experience – With successfully completed projects in Germany, Austria, Romania, and other EU countries, the company brings extensive experience in implementing international quality and safety standards.